Embroidery Machine Service Guide

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Embroidery Machine running the I-Test

This Embroidery Machine Service Guide contains brief info on very basic embroidery machine repairs.

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}}Before attempting any service on an embroidery machine, it is recommend to first contact an embroidery machine technician.

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}}Generally when an operator has issues with an embroidery machine, the issues are less likely to be a mechanical problem with the machine but more than likely another factor.

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}}Before doing anything to the machine, its recommended to run a known good design with known good thread and with only a couple pieces of backing and good scrap material to verify the problem is mechanical.

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Basic Operations

Embroidery Machine Bottom Tensions
Embroidery Machine Bottom Tensions

During the embroidery operations, there are certain things the operator should look for or adjust to have the machine running at optimal performance.

The embroidery troubleshooting guide can be reviewed first to verify the symptoms and resolutions offered.

Tensions

Embroidery Machine Tension Knobs
Embroidery Machine Tension Knobs

Thread Tensions are very important and probably one of the most underestimated issues in embroidery. The thread tensions should be constantly checked. The tensions can be checked hand or just by eye. As the embroidery machine is running, the operator needs to watch it every so often to make sure the embroidery looks tight but not too tight and not too loose.

The thread tensions are set with the tension knobs at the top of the machine

Bobbin Tensions

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Embroidery Machine Bobbins

The bobbin tension should be adjusted when the bobbin is changed. Once the bobbin tension is set, it should not be changed again until it is replaced with another new bobbin.

Thread Tensions

The thread tensions on the embroidery machine should be checked constantly. Do not bother setting the thread tensions without setting the bobbin tension first.

False Thread Breaks

False Thread Breaks are when the machine stops for a thread break but, the thread is not broken.

Usually false thread breaks occur when the machine is not properly threaded.

Common Adjustments

Needle Depth

The Needle Depth is how far the needle goes down at it max low point. If the needle goes too low, it can break and if the needle does not go far enough, the machine might break threads or skip stitches.

There are 2 ways to set the Needle Depth. The needle depth can be set by eye or, with a needle depth gauge.

Below is a video example on how to set the Needle Depth on a Butterfly embroidery machine using both the depth gauge tool and another video without the tool.

{{#ev:youtube|begtl_cPlvE|300|center|Butterfly Needle Depth Adjustment}}{{#ev:youtube|bdD4_2K3UXE|300|center|Butterfly Needle Depth Adjustment}}

Hook Timing

Hook Timing is when the hook point and the needle point meet so that the hook can grab the thread and make the embroidery stitches.

If the hook timing is off the machine might not make stitches, break threads and/or needles.

Below is a video example on how to set the Hook Timing on a Butterfly embroidery machine.

{{#ev:youtube|iWRrzCqGK3g|300|center|Butterfly Hook Timing Adjustment}}

Needle Stop Position

See Also

{{#ev:youtube|9R73TFInNEQ|200|right|Butterfly Promo Vide}} For more service videos, visit the Butterfly YouTube site