Difference between revisions of "Embroidery Troubleshooting"

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There are three primary causes to birdnesting: unbalanced tension, flagging, or problems with the hook assembly.  
There are three primary causes to birdnesting: unbalanced tension, flagging, or problems with the hook assembly.  


'''Tension problems.''' Check the thread path to insure the machine is threaded properly. Then sew a tension test such as an 18mm capital "I" test.  
'''Tension problems.''' Check the thread path to insure the machine is threaded properly. Then sew a tension test such as an 18mm capital "I" test.
'''Flagging problems.''' Check to make sure the fabric is framed properly. It should be tight. Also, make sure there is not a significant gap between the hoop assembly and the sewing arm.  
'''Flagging problems.''' Check to make sure the fabric is framed properly. It should be tight. Also, make sure there is not a significant gap between the hoop assembly and the sewing arm.  
'''Hook assembly problems.''' If there is a problem with the hook assembly, look at two things. Either the hook positioning finger is mounted too close to the hook basket, or the hook basket does not allow the sewing hook to spin freely.
'''Hook assembly problems.''' If there is a problem with the hook assembly, look at two things. Either the hook positioning finger is mounted too close to the hook basket, or the hook basket does not allow the sewing hook to spin freely.



Revision as of 20:11, 15 August 2013

When an embroidery machine is not running at optimal performance there are certain Embroidery Troubleshooting tips one can follow to attempt to get the embroidery machine to run properly.

Before calling your embroidery machine technician, this troubleshooting guide might be used to fix basic problems.

When an embroidery machine becomes problematic chances are its not the machine but instead more than likely operator errors, design problems, hooping problems, thread or needle issues, etc. Before mechanically doing anything to your machine, one should check for most of the common issues.

Symptoms and Resolutions

Thread Breaks

Needle Breaks

Bird Nesting

There are three primary causes to birdnesting: unbalanced tension, flagging, or problems with the hook assembly.

Tension problems. Check the thread path to insure the machine is threaded properly. Then sew a tension test such as an 18mm capital "I" test.

Flagging problems. Check to make sure the fabric is framed properly. It should be tight. Also, make sure there is not a significant gap between the hoop assembly and the sewing arm.

Hook assembly problems. If there is a problem with the hook assembly, look at two things. Either the hook positioning finger is mounted too close to the hook basket, or the hook basket does not allow the sewing hook to spin freely.

Skipping Stitches

Vibrations and Noise

When an embroidery machine vibrates excessively then it might mean the machines is not on a flat surface or is not properly leveled.


Tools Recommended